Don't fret the level, Maestro the frets.
FretMaestro is the powerful versatile Fret Leveling Tool.
DOWNLOADS and LINKS
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Links to RESOURCES
PET Film - when you need more, this is the place to get it cheap and plenty.
Digital Gauge - as of 8-23-24 this is the best price in the US.
Emery Cloth - far better than sandpaper. Matches 1" width of beam. Anything finer than 400 grit is a waste of effort for beaming.
Beam Tape - 1" wide reinforced easy to peel, will not translate its web through emery cloth backing.
Leveling Frets "How To"
No special skills or prior experience required.
Getting Started:
- Strings on use notched straight edge. The neck should be flat or with a slight in-bow relief.
- Strings off, neck should be slightly humped, adjust truss rod to make sure it can be made flat.
- Long Straight edge, and a 2nd one that goes from 1st to between 14th and 15th frets to avoid heel ramp if there is one.
- If the neck cannot be made flat:
A. With strings on the guitar played well enough, don't have to flatten neck - FretMaestro is only 3/8” wide, too narrow to transfer fretboard bow.
B. With strings on the play was bad, the neck cannot be made flat, the neck needs to be corrected before investing in leveling the frets. - Fret Divots can be deep, requires a great deal of filing time/effort. See innovative sanding beam method for these cases – “Heavy Leveling”
- Clean the fretboard of all grime. Mask electronics, pots and pickups.
FretMaestro Specs:
Ultra precision laser cut components.
There are 12 depth of file settings at .003" increments.
We use a .005" glide strip with FretMaestro. The shortest fret that can be made is .024" unless using a thinner gauge glide strip, or no glide strip at all.
The consensus is that frets shorter than .024" are no longer serviceable and need to be replaced.
We did not design FretMaestro to cut frets shorter than .024" when used per instructions.
Fret Rocker Vs Digital Gauge and Spot Leveling:
- A fret rocker spans three frets, when the center fret is higher than the left and right it ID’s a high fret.
- A fret rocker also rocks when the left and center frets are higher than the right, vice versa. Did we ID a low fret or two high frets? The fret rocker run around begins.
- When a fret rocker spans 3 frets that are inclined, each fret in sequence being taller, it won't rock and you think everything is okay... but it isn't.
- A digital gauge tells us exactly what is going on fret to fret and across each fret. This knowledge lets us know exactly what needs to be done, saving us from making disastrous mistakes.
- Maestro the offending frets, use setting 9-11, Sharpie the high point of the fret, Maestro and pay attention to the Sharpie mark, checking with the digital gauge along the way. No guess work.
- NOTE: Download Fret Forensic Worksheet, at top of this page. There are also links to lowest price for Digital Gauge, and other 3rd party items.
Light Leveling:
- No fret divots and the frets are within .003” height of each other we do not use a sanding beam because it destroys the radius and crown. It takes a lot more time to Maestro back to symmetrical radius crown than it does when not using the beam. Maestro is faster in these cases, and saves a lot of fret material too. Note: Guesswork freehand filing can never form symmetrical radius frets.
- Use Maestro gauge, ID lowest fret. If it reads number 4, start with number 3.
- Apply Glide Strips, leave a little debris gap between the strip and fret, Sharpie top of fret.
- Start with 240 grit Crown Narrowing file and file until the Sharpie line is thin.
- Change to 150 grit Leveling file, re-sharpie the fret, make 4-6 passes, inspect the Sharpie. You will see some is cleaned off, some not, the clean area is the high point, this always happens, it lets us know where the Maestro is working and we can focus on that.
- Maestro the fret, get close to bottoming out, change back to the Crown Narrow, mark top of fret, Maestro until you see the sharpie line width is a little thinner than you like.
- Use the 150 and almost bottom out.
- Use the 300 and finish.
- Always use the same depth of file setting for all frets.
Heavy leveling:
- ID the tallest fret with Digital Gauge. If one or two frets stand out more than the rest Maestro these down to the average height of the other frets.
- Example: tallest fret is .049” - Glide Strip is .005”, 10 layers = .05”. Stack the strips 10 layers to build .05” Risers, place these spanning the length of fretboard left center and right. The neck must be perfectly flat and supported to use a sanding beam.
- Sanding beam, preferably one that spans all frets. If it does not, add a 4th Riser to divide the neck into two sanding beam sections. (exception, Heel Ramp, do not use long beam.)
- Mark the top of all frets.
- Use 150 grit emery cloth (sandpaper) and sand the width of the fretboard, not the length. Risers make the beam follow the fretboard radius. Sand until the Sharpie on the frets are scuffed.
- Mark the frets again, make a few more beam passes, check Sharpie marks for uniformity.
- If there are divots repeat the process until the deepest is nearly but not entirely gone.
- Clean the fretboard of debris.
- Use Maestro gauge, ID lowest fret. If there are no divots and the gauge reads for example number 4, start with setting 3. If there are divots, use number 4, start on the fret having the deepest divot.
- Place one layer Glide Strip on both sides of the fret, allow a little debris gap for debris to fall into.
- Start with 240 grit Crown Narrowing file, Sharpie the fret, file until the mark is a thin line.
- Change to 150 grit Leveling file, file until the Maestro is very close to bottoming out.
- Change to 300 grit Finishing file, file until the Maestro bottoms out, little to no resistance.
- Maybe you had to go to setting 5 to clear the divot, if so, use setting 5 on all frets.
- Measure with the digital gauge, look for any variance, this only happens when the Maestro is not bottomed out. If variance, (typically .0005” to .001” tall) Maestro the fret and bottom out.
Wonky Frets:
- This usually happens when frets were beam leveled and fulcrum frets were ignored: A Fulcrum fret is an extra high fret. There can be more than one.
- A sanding beam cannot balance on a single fret, it will stabilize on a high and low fret tilting the beam so that it sands the frets at an incline, sanding the frets low-to-high in one direction, and in some cases in both directions if the fulcrum is more to the center of the beam.
- Follow the same steps used for “Heavy Leveling”.
- Note… before doing anything make sure that a fulcrum fret is not one that needs resetting because it lifted for whatever reason.
Not just for the novice:
- The Riser method sands the frets to agree with the fretboard radius, that’s a plus even for a pro.
- Maestroed frets are precision symmetry not possible with freehand filing.
Heel Ramp:
- Have covered this in video. Judicious leveling of those higher frets is straight forward with Maestro.
- It is best to know why the lift before addressing it. It may only need bolts tightened 1/32” or so.
- Do not use a sanding beam spanning the heel ramp and other frets… sometimes Beam Risers can mitigate this, sometimes not. Be careful. Measure twice, beam and Maestro once.
- On a guitar without a heel ramp everything is straight forward. With a Heel Ramp, and tightening bolts did not completely solve the issue, but the issue is mild, not serious, if using the beam method for pre-leveling, do not use a full length beam; or if not using the beam method, and we only need to Maestro, in either case, handle non heel frets first. When finished, use a steel ruler with sharp corners, position on centerline of frets before the first heel ramp high fret... slide the ruler to heel fret, pay attention for a click sound or slight ruler lift, that is a high fret, mark it with Sharpie, set Maestro to between 9 & 11, Maestro the fret, checking along the way with the ruler. When the ruler does not click or lift the fret is level, and proceed to the next fret, one by one. Result, perfect level including the heel ramp frets. (Note: use the ruler left right and center of the frets to make sure one side of heel ramp fret is not higher or lower, if it is, Maestro accordingly.)
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Thank you for choosing FretMaestro.
Fret Forensic Worksheet: download top of page.
The digital gauge is an indispensable tool: This price is less than of half what "you know who" charges.
Guide Frets: Sanding beam success requires two equally tall frets on each end of the beam. If they are close in height, Maestro them to match (prove with digital gauge) before using the sanding beam.
Typically, fixing divots removes .006” to .009” of material, this is doable with FretMaestro, but takes too long. SixStringers' innovative sanding beam method greatly speeds up the process without mashing the frets into chaos, and finish off to perfection with Maestro.
Reference Frets: Maestro two frets, one at the 2nd or 3rd fret, the other at two frets before the last fret on the heel. Reference Frets are for knowing when to stop with the sanding beam. (one reference fret must be the deepest divot fret if it exist.)
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The Fretboard must be perfectly flat and supported to prevent flexing under sanding beam load.
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Apply one layer Scotch tape on top of Reference Frets and mark with sharpie.
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Mask off the fretboard and electronics / pickups and pots.
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Use the sanding beam laterally, consistent even passes, follow the string line because frets get wider across the fretboard.
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When the tops of the two reference frets show light scratches, stop.
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This leaves .0015" to .002” of fret to Maestro into perfect precision.
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One fret at a time (or more), apply the glide strips and Maestro using the same setting used for the Reference frets.
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Glide Strips: Starter kit included with each FretMaestro. Grid print backing easy for cutting, one side precut for easy flex and peel off backing. This is super tough PET film @ .005" gauge. Does not compress or wear. (Replaces blue tape, blue tape is now defunct.)
Correcting botched fret level: It happens more often than one expects.
Accurately assess a fret level, measure with a digital gauge.
Freehand sanding beam and guesswork freehand filing absolutely produces asymmetrical frets every time. Sure, spot leveling afterward using a rocker and touch up filing gets rid of the fret buzz, but it's still a 19th century hit and miss proposition. FretMaestro is made for the 21st century.
Fret Forensics maps the crime scene of botched fret leveling: In this example off an actual guitar the Culprit is - ignored Fulcrum frets.
Top drawing: Blue Fulcrum is close to the heel; the sanding beam will tilt to find a second fret to stabilize upon. The result is from the 1st fret to the fulcrum low to high frets
Bottom drawing: Blue fulcrum is centered on the neck length, the beam tilts one way and then the other following the pressure of moving the beam. The frets will run low to high, and high to low the length of the neck.
By the numbers: in this example it takes only .042° to cause an .008” difference.
Fulcrum frets need to be recognized and dealt with.
Three solutions:
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Send it out for Plek.
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Maestro the frets, but there is so much material to be removed that this will take forever.
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Rough in the level with SixStringers' innovative beam method and then Maestro to perfection.
Choose number 3
PROCESS:
The neck/fretboard must be perfectly flat and straight.
Make 2-3 RISERS as tall or a bit taller than the tallest/fulcrum fret.
Use and stack the peel and stick PET film used for the Glide Strips. Do not use other material.
Requires a digital fret gauge to learn the height of the fulcrum fret. The thickness of the recommended PET film is .005" - double-sided tape is about .0015" : calculate layers to achieve closest desired height. Sandwich double sides tape between glide strip for no sticky residue.
Example 1: fulcrum fret measures .054" PET film is .005" so 11 layers = .055".
Example 2: fulcrum is .0565”, use 1 layer double-sided tape and 11 layers PET = .0565”
Risers make the beam follow the fretboard radius on level when using the beam laterally, not up and down the length of the neck.
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Position the Risers left center and right the length of the fretboard.
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Maestro 2 reference frets to desired end result; 1 near the nut, the other near the end of the heel. If there are divot frets, choose the worst to Maestro as a reference fret and Maestro the second reference fret to match.
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Put a layer of scotch tape on top of the Maestroed (reference) frets, mark with sharpie. The tape gives .0015" safety margin.
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Use 150 grit emery cloth one side, 400 grit the other side of the Beam. Start with the 150, heavy lifting, flip over to 400 near the finish line.
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Use the sanding beam laterally, watch that the Risers do not dislodge, use only weight of beam.
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When the marked scotch tape of the 2 Maestroed Reference Frets are scuffed, not gouged, stop.
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Now Maestro all frets to precision symmetry.